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A few recycling fans take the excess heat and smoke from the firing kiln, then blow into the dryer and take it out and blow into for a few times.
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A few recycling fans take the excess heat and smoke from the firing kiln, then blow into the dryer and take it out and blow into for a few times. This heat recycling roller dryer has energy saving and consumption reducing advantages.
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A few recycling fans take the excess heat and smoke from the firing kiln, then blow into the dryer and take it out and blow into for a few times.
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quipped with pressure gauges, valves, filters, safety shut-off valves, overpressure evacuation valves,
pressure reducing valves, power off shut-off valves, power off release valves, explosion-proof devices,and other functions.
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The transmission system adopts 45° helical gear differential rotation:
(1) The bearing seat is divided into single conjoined body or multiple conjoined body;
(2) A soft link or a hard link is used between the roller jacket and the roller;
(3) The drive motor is connected with the main drive shaft by chain or gear box.
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Aiming at the characteristics of high energy consumption and high emission of large-volume kilns,
our company has developed the KBL regenerative combustion system, which can effectively reduce
the negative pressure in the rehearsal section of the kiln head and the positive pressure in the
high-temperature section of the kiln, reduce flue gas emissions and accumulate kiln heat energy,
saving Energy consumption.
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Final cooling zone (300-100°C)
The final cooling zone is forcibly cooled by a low-pressure and high flow fan/axial flow fan,
which further reduces the temperature of the green tile.
The cooled hot air in this part has a lower temperature and is sent through pipelines and fans
to the fast cooling zone for heat exchange and reuse.
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Fast cooling zone, equipped with branch pipes and small holes directly connected to the cooling system,
Indoor air is blown up and down on the plane of the wheel track and forms an air circuit in the kiln for cooling
Due to the way of high pressure and low flow cooling, the cooled hot air temperature is relatively high
and can be recycled for waste heat utilization.
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In view of the actual problems encountered by the kiln in the production of largevolume
and large-scale products, we arranged multiple vertical extraction heat pipes inside the kiln.
According to the requirements of the cooling curve, the lowtemperature hot air from the
slow cooling section is pumped to the indirect cooling section.
Heating technology can effectively use excess heat energy, save energy and reduce consumption;
and the adjustable hot and cold air can effectively solve the problem of temperature difference
in the section of the slow cooling zone.
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Emergency cooling zone (1000-600°C)
The branch pipes in the front section of the quenching section are densified and enlarged
to ensure that the kiln can quickly cool down during large-volume operation.
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The main function of this zone is to decrease the high temperature of the tiles to about 1000℃ thrcugh natural cooling way.
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Medium and high temperature firing belt (1050-1200℃)
The physical transformation and chemical reaction occurred in this zone finallyimplement the mullite phase condensation,
the organic matter bonds and forms into awhole. The firing stage finishes here.
We make a precise design to the firing channelaccording to the firing technology of specific product and thermal power
engineering requirements.
And the fuel and combustion air are pre-heated.Our kilns are moreaccurate, efficient and energy saving.
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In the oxidation zone (heating zone), physical transformations and chemical
reactions will occur, giving the finished product certain characteristics.
The Kimberly-Clark kiln quickly oxidizes the product through burner encryption
(conventional 8 burners/group, encryption for 12 burners/group),
and its optimal firing curve can be achieved by adjusting the air valve and gas valve.
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All the water of crystallization inside the tiles will be drained and some organic matterstarts to burn.
The porosity increases as the residual moisture removed from the tiles.The CO inside the smoke
resolves and precipitates carbon and the tiles get ready tothe oxidation zone.
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Smoke evacuation belt (300-550°C)
At this stage, the residual moisture of the green tile is discharged and gradually heated.
The waste gas is pumped out to the kiln head along with excess heat energy and discharged step by step,and the excess waste heat is sent to the dryer by the exhaust fan for recycling and reuse.
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High efficiency heat exchangers
Considering that the heat exchange efficiency of conventional heat exchangers is relatively low,
the fin tubes are easy to be blocked after long-term operation, and it is difficult to clean up.
Our company fully integrates the production situation of the ceramic factory to develop a unique
intellectual property high-efficiency heat exchanger, which effectively solving pain points
such as easy blockage, difficult cleaning, and low efficiency of flue gas heat exchangers.
The company has developed a patented new heat exchanger that uses high thermal conductivity
and is not easy to corrode the heat exchange tube material, which increases the heat exchange area,
and the flue gas dust is easy to clean, the heat exchanger has low resistance and low power consumption.
(Patent Number: ZL201922205839X, ZL2019222057984)
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1. The DC-SW premixed secondary air energy-saving burner is designed with two combustionsupporting air pipelines to greatly improve the combustion efficiency and control range of the spray gun; the gas and combustion-supporting air are mixed in the air chamber in advance to make the gas fully burned. To achieve the purpose of energy saving andemission reduction, reducing the temperature difference in the kiln, and improving product quality.
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A few recycling fans take the excess heat and smoke from the firing kiln, then blow into the dryer and take it out and blow into for a few times.
This heat recycling roller dryer has energy saving and consumption reducing advantages.
Learn More
A few recycling fans take the excess heat and smoke from the firing kiln, then blow into the dryer and take it out and blow into for a few times.
This heat recycling roller dryer has energy saving and consumption reducing advantages.
Learn More
Immediate Consultation
If you are interested in our products, please leave your email, we will contact you as soon as possible, thank you!
Gold Quality, Gold Service
Enterprise has successively won national honors such as "National High-tech Enterprise","Guangdong Province Contract-abiding and Credit-honoring Enterprise", and industry honors such as "Ceramic Equipment Brand Enterprise" and "Excellent Supplier of Ceramic Equipment.
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Manufacturing Base:No.9 Huiyin Road, Xincun Machinery and Plastic City, Baini Town, Sanshui District, Foshan City